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Professional qualification:

 

  • 2012: participation in a workshop related to staff and conflict management

  • 2007: head oil analysis and tribology laboratory

  • 2006: participation in a workshop related to interpersonal skills

  • 2013: head oil analysis and tribology laboratory

 

Lecturer contributions and teaching:

 

  • Lecturer within the seminar Contamination Control on big Machinery, organized by the Chilean Community of Materials Science & Engineering (2009 and 2012)

  • Principal lecturer for the advanced student courses Oil Analysis I and II for Enhance Reliability Through Lubrication  

  • (2003-2007), Santiago´s University

    • Monitoring Condition

    • Thermal and magnetic shape memory alloys

    • Wear and Debris

    • Superconductivity

    • Magnetism and magnetic materials

    • Dielectrics conditions

    • High Level Mathmatics

 

Stay abroad:

 

  • 1994 visiting expert engineer at Filtration Systems, Particles Counting Technologies and Test beds Engineering. MAHLE Industrie Filter GmbH, Öhringen, Alemania. 

  • 1994 visiting expert engineer at the Integration of Automation Technologies. MAHA GmbH Kempten, Alemania.

  • 1997 visiting expert engineer at the Construcctions and R&D of Filtration Systems and Test beds Engineering. MAHLE Industrie Filter GmbH, Öhringen, Alemania.

  • 1998 Principles and Practices of Lubrication Phase I and II Noria Co., USA.

  • Maintenance Centered in Reliability, Noria Co., USA.

  • Oil Monitoring Analysis I and II Noria Co., Tulsa, USA.

  • 1999 Ultimedia,UTS Ultimedia Tools Services. Multimedia Business skill. IBM. USA.

  • 2000 visiting at Integration of Automation Technologies. MAHA Madrid, España.

  • 2000 visiting at the Integration of Automation Technologies. MAHA Chicago, USA.

  • 2000 visiting at the Integration of Automation Technologies. MAHA Miami, USA.

  • 2003 Oil-hydraulic Filtration and Lubrication Systems Specialization. Workshops and Laboratories MAHLE Industriefilter, Öhringen-Alemania.

  • 2008 Sumitomo & Washington Group at San Cristóbal Mining. San Cristóbal, Bolivia.

 

Entrepreneur Leadership:

 

  • trilub Consortium, Santiago, Chile, Founder and Manager (2015-present).

  • i2D Consulting & Services S.A. (2013-2015)

  • i2D Consulting Limited (2008 – 2013)

  • Holding; Gess Ltd, Incometal Steel Foundry S.A. and Prosefun Ltd (2004-2008)

  • Vector & Proactive Ltda. (2000-2004)

  • Hydraulic Engineering S.A. IHSA (1996-2000)

  • Wellcome Academy, Las Condes, Santiago, Chile (1990-1996)

  • Alcalá College, Providencia, Santiago, Chile (1984-1990)

 

Presentations at conference, seminar and workshop:

 

  • Workshop Maintenance Hydraulics Systems, El Tesoro Mining MET,  2000.

  • Workshop Moniroring Conditions for Predictive Maintenance by  Hydraulics and Lubrication Systems to Critical     machinery, El Tesoro Mining MET,  2000.

  • Workshop Moniroring Conditions for Predictive Maintenance by  Hydraulics and Lubrication Systems to SAG Mills (Semi     Autogen grinding mills), Los Pelambres Mining MLP, AMSA Group  2000.

  • Writer for Conference at Expomin of MAPLA Maintenance Plants, 2010

  • Conference at Ultraport of ULTRAMAR at Von Appen Group (Lufthansa owner), 2014

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment and Turbo Machinery. PETROX S.A. Oil Refinery, 1999.

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment and Hydraulic Circuits at Huachipato Steel Co., Compañía Siderúrgica Huachipato (CSH). 1999.

  • Workshop and Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment. Hydraulic Circuit and Lubrication Systems. Minera El Tesoro. MET. 2001

  • Workshop and Seminar of Asset Management and Predictive Maintenance for Truckmining Fleet. Minera El Tesoro. MET. 2001

  • Conference  for the Transition from Preventive Maintenance Program to Predictive/Proactive Maintenance Program for Rotary Equipment. Hydraulic Circuit and Lubrication Systems. Primary Crushing Plant, Main Feeder, Conveyor belts Gearboxes, Stock Pile Gearboxes, Radial Stackers, Bucket wheel excavator and Cathodes Stripping Machine of Minera El Tesoro. MET. 2001

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment, Pumps, Cyclons and Reducers. Hydraulic Circuits and Lubrication Systems. Milling Plant, Agitators, Thickeners, Larox Filter of Alliance Copper Limited. Calama.

  • Congreso Mundial de Tribología (WTC) Torino, 2013.

  • Tribology Conference, Santa Cruz, Bolivia 2013.

 

Specialization Areas in the Economical impact of Maintenace:

 

  • Accomplishment of the estimated production contract

  • Face the loss of competitiveness by the increase of explotation costs

  • Review of contracts that generated losses 

  • Root cause analysis in the implementation maintenance program and Asset Management

  • Practices that impact spare parts consumption, stock and Inventory reduction

  • Efficiency caused by the increase of reliability and availability

  • Increase of the Asset Life-Cycles

  • Development of Reliability and Corporative Availability Simulation Systems

  • Program dedicated to: Crushing Plants. Concentrator Plants. Mining Workshops –TruckShop. EW Plants. SX Plants

  • By Root Cause Analysis Definition and Application of Maintenance Strategies for asset management

  • By the Interaction between the workshop of mining trucks maintenace (Truck Shop), lube room and mine

  • Program dedicated to: Radial Stackers. Bucket Wheel Excavator. Stripping Machine

  • Increase of the Asset Life-Cycle Improvement of the KPIs by Monitoring Condition

  • Reliability Engineering

  • Program dedicated on site to: Conveyor Belts, Gearboxes, Stock Pile

  • Improvement of Plants Maintainability

    • Reduction of MTBF (TMEF)

    • Reduction of MTTR (TMPR)

    • Reduction of TFR (TPR)

  • Positive Impact in:HSEC, Environmental, Human Resources, EBITDA, ROI.

 

Technical Specialization Areas

 

  • Lubrication, maintenance & asset management. Business development

  • KPIs (Reliability, MTBF, MTTR, MTTF, FIT); Improvements and Definition

  • Predictive Maintenance. Definition and implementation

  • Maintenance Management. Asset Management

  • Reliability and availability engineering

  • Lubrication systems. Filtration and separation; Design, calculation, implementation

  • Maintenance engineering. Definition and implementation

  • Asset Management. Consulting and implementation programs

  • Maintenance strategies; definition and application

  • Lube Rooms; Design and implementation

  • Lubricant Analysis; Corporate

  • Lubrication Systems. Audit, definition, implementation

  • Filtration Systems; Corporate

  • Microfiltration Systems. Calculation and implementation

  • Analysis of Pollution; Solid, Liquid, Gas, Dilution

  • Lubricants & Hydraulic Oils; Study, Application, Corporate Compatibility

  • Condition Monitoring; Definition, Integration and Implementation

  • Maintenance of Hydraulic Circuits and Lubrication Circuits

  • Lubricant Management Protocols; Reception, Manipulation, Storage

  • Total Predictive Maintenance System; Development and Implementation

  • Proposals for Oil Purchasing Contracts; Development, Definition, Evaluation

  • Increase of Competency by Predictive Maintenance; Plants, Systems, Equips

  • Analysis Programs of Oils Corporate; Definition and Implementation

  • Particles Counters Condition Monitoring Technologies MONCON

  • Oil Lubricant and Hydraulic Test; Design, Calculation, Implementation

  • Wear Tribology of Technologies; Integration and Implementation

  • Design of Maintenance Mining Trucks (TruckShop) Consultancy, Audit, Desing

  • Business Units of Maintenance; Consultant, Evaluation, Development

  • Analysis Laboratories for Used Oils; Design, Implementation, Consultancy

  • Maintenance Engineering Proposals; Development, Definition, Evaluation

  • Stationary Mining - Mobile equipment; Improvement Reliability and Life Cycles

  • Lubrication Audit Corporate; Definition and Execution

  • Lubrication Programs & Corporative Lubrication Manual; Development

  • Lube Rooms; Evaluation, Design, Implementation

  • Flushing; Machines, Design, Calculation Application

  • Specialization Human Resources; Training and  Change Management

  • Integration of Maintenance Methodologies and  Operations; Migration from Preventive Maintenance Program to Predictive maintenance Program PM/PdM

 

Lubrication and Tribology International Technical Consultant

International Expert Consultant in Development, Execution and Implementation:

 

  • Lubrication Strategies

  • Corporate Lubrication Manuals

  • Corporate Lubrication Plans and Programs

  • Extension and Depuration for Corporate Lubrication Programs

  • Corporative Lubrication’s Auditory

  • Corporate  Collection and Data Survey of Lubricants and Fuel

  • Technology Development for Corporate Lubricants Data Gathering and Survey

  • Continuous Improvement and Lubrication Management Programs

  • Lubrication Management and Maximization of the Machinery Reliability

  • Corporative Lube Rooms Design and Implementation´s

  • Design for Corporate Lubricant Supply Contracts

  • Calculation of Optimal Values for Corporative Procurement of Lubricant’s Contracts

  • Corporative Lubricant Consolidation´s

  • Lubrication Processes Stabilizing

  • Remote Monitoring Condition for Lubrication and Hydraulics Oil Systems

  • Remote Monitoring Condition for Big Mobil and Stationary Machinery

  • Contamination Control for Big Machinery and Lubrication´s Systems

  • Designer for Optimal Lube Route Technologies

  • Expert Witnessing for Root Cause Analysis by Lubrication or Oil Hydraulic  Failures

  • Integrations Systems for Remote Monitoring Conditions

  • Oil Analysis Laboratories Management

  • Remote Monitoring for Lubrication Management

  • Training:

    • Machinery Lubrication

    • Contamination Control

    • Oil Analysis

 

Consultancies and Representative Professional Works

 

I2D Consulting & Services S.A. (2013-2015)

 

Punta Chungo Port, Los Pelambres Mining, (2013)

Antofagasta Minerals PLC, AMSA

Luksic Group Company

 

  • Comprehensive lubrication management and its scope to Predictive Maintenance

       Integral Project Management directs lubrication and scope to Predictive Maintenance. It Includes: rising, diagnosis,      

       and developing audit lubrication Lubrication Program. Identifies technologies to transition and implementation of the        current preventive maintenance to predictive maintenance program. Participate in Business Case Study client. The              expansion and purification of this management and monitoring of a semester showed extraordinary results.

       Total Development and implementation of Lubrication Program and Lubrication Management.

 

Ultraport of ULTRAMAR (2014-2015)

Von Appen Group Company

 

  • Corporate lifting Lubricants and Fuels. Develops and executes first draft Corporate Lubricants and Fuels Rising in Latin America for the company OVERSEAS Ultracorp of Group. What is relevant is the production of identifiable strokes as contractual, real, and optimal, presenting significant differences in reduction of costs and impacts of medium- and long-term reliability of port cranes, even considering selling unit reliability. The technology used is developed by a team of professionals exalted.

  • From the reception protocol, contract review supply of lubricants, greases and hydraulic oils to the selection of oils, lubrication program design, analysis of issuers generating pollution and wear to the improvement of filtration systems and pollution control. The project's main objective is cost reduction and active participation in the asset management program proposed to the client company

 

Sitrans Of Ultramar  (2014-2015)

Von Appen Group Company (Lufthansa Owner)

 

  • Prototype Implementation of Condition Monitoring and Implementation Management Remote LubricationMarkets and develops from conceptual engineering to detailed engineering project Prototype Implementation of Condition Monitoring and Implementation Management Remote Lubrication for Sitrans, another company of Ultramar group. What is relevant is the proposal of technological innovation, focused on increasing the reliability of the cranes, increase their shelf life and reduce maintenance costs.

 

Bronzes Mining Co., (2014)

Anglo American

 

  • Develop a tribological and lubrication Audit. The objective is to understand the current condition of everything related to maintenance through lubrication and its scope. This project involves the concentrator plants with SAG and Ball mill, Primary Crushing Plant and later, and all conveyors critical and less critical plant. This work is the precondition for further development would mean millions of dollars in reduced maintenance costs and increased stabilization of the production process and the reliability of equipment and labor in general.

 

Andina Division (2013-2014)

Codelco Chile  (National Copper Corporation of Chile

 

  • Develops knowledge for the development of the subsequent implementation of management world-class lubrication. The goal is to build the bridge to cover the gap that is defined by him as an expert, and achieve a low failure rate caused by bad practices and mechanics failures such as vibration and noise effects as a result of poor conditions and unsuitable of lubrication.

       This project covers critical grinding equipment, crushing and conveyor belts.

 

Sitrans of Ultramar (2014-2015)

Von Appen Group Company (Lufthansa owner)

 

  • Developed the first lifting of lubricants, hydraulic oils, greases and comustibles made a big multinational company in Latin America. It involved dozens of ports throughout Chile. More than 8,000 kilometers of coastline. More than 30 ports throughout Chile in various port grant. It was applied to a fleet of cranes: RTG. Mobile, Gantry and Gantry Post Panamax, Reachstacker, Toplifter. Ships, Tugs, Wheel Boats. Motorboats, Trucks and others.

       This project was implemented with digital technology for Data Gathering and Survey, developed by Oscar Morales and        a team of his engineers, especially for this project. The result was to know what the company bids and contracts        

       annually (A million). What the company actually buys annually (B million). And what Oscar Morales and his team        

       recommended and shows that could be purchased by applying knowledge, expert judgment and a new asset    

       management.

 

Lirquén Port of PULOGSA  (2014)

Logistic and Ports S.A. (Puertos y Logística S.A.)

Angellini Group Company

 

  • Prestige, recognition and his decades of cumulative experience in analytical and troubleshooting methods related to physical and chemical lubricant analysis, tribology, hydraulics systems failures, contamination control, filter debris analysis and wear particle characterization.   Oscar Morales and his team they conducted onsite inspections and developed a detailed failure causation analysis of components of a critical pistons variable displacement pump belonging to the main oil-hydraulic circuit of a mobile crane valued at $ 2 million.

       The participation of our experts and the renowned firm of expert, brought the crane manufacturer and the insurance          company to pay compensation for more USD700.000 a considerable sum for loss of profits.

 

i2D Consulting Limited (2008 – 2013)

 

  • He creates and manages the CloudMONCON Project, Analysis System of Remote Condition Monitoring, this system allow early warning by remote way in predictive maintenance program. A maintenance engineering module with capability of Modeling and Simulation of Reliability and Availability of Serial, Parallel and Redundant Systems and a third module of Lubrication Engineering, program that automates Auditoring Lubrication´s, lubrication planes, program lubrication, corporate oils and others. System on develop that will be positive impact in asset management, it is life cycle asset increase and gobal business profitability.

  • Oscar acts as a Consultant to the representative of Sinopec Chile, China; fourth largest refinery in the world. It’s his responsibility the insertion to the mining market through the adding of value to their products for lubrication and transmission of potency, defining technical strategies of support to the commercial strategy. He carries out the proposal of Development of Technical-economic strategy, creates the Lubrication Engineering Department and defines the technologies for its implementation in the services of addition to the commercialization of the products.

  • He is Consultant for the development of the Maintenance Strategy, Lubrication Plan, Program of Lubrication and Cataloguing of Strategic Spare Parts in Expansion Project of Laguna Seca Debottlenecking, Escondida Mining operated by BHPBilliton. 

  • Is Adviser and Consultant for another engineering company and also for the Mine Installation project; Truck Shop, Warehouse and Warehousemen of Los Pelambres Mining, MLP, Luksic Group, supporting the team work of the configuration of the Workshop Lay out, Warehousemen, Storage and Lube Room, implementing: Standards to obtain a World-Class Maintenance and Lubrication Workshop, Singular Points for Evaluation, Audit and posterior Certification, Analysis of Storage-Workshop, Definition of KPIs of the Maintenance Workshop and World-Class Lubrication, Definition, Integration and Synergy of Technologies for Storage and Maintenance of the Truck Shop, Types of Training for new practices of Human Resources and operations that assure the successful migration from a Preventive Maintenance Program (PM) to a Predictive Maintenance Program (PdM). 

  • Participates as Consultant for an engineering company and consultancy for Planning and Maintenance Engineering of Maricunga Mining, Copiapó, Chile.

  • Adviser for a big external consulting  engineering company and consultancy for Development and Implementation of Strategy and Predictive Maintenance Plan of Pascua Lama project, III Región, Chile.

  • Responsible of the continuity of Gess Consulting through commercialization and implementation of technologies for Simptomatic Analisys and Monitoring Conditions.

  • Sundry development of projects for the Asset Management through integration of technologies and Predictive Maintenance Engineering for the assurance of Reliability for Critical and non-Critical equipments for mining companies and port.

  • Michilla mining, El Tesoro Mining and Los Pelambres for Luksic Group Antofagasta Minerals PLC AMSA. Los Bornces Mining of Anglo American.

  • Development of a Proposal for Lubrication Audit for 28 critical equipments at Escondida Minining Limited (Minera Escondida Limitada, MEL)  through HATCH.

       This approach was used for developing the bidding process for this audit.

       It must be declared void for lack of a company to give sufficient quality assurance skills and knowledge to run.

  • Development of Technical-Economical Proposal for the Integral Lubrication Maintenance for Rotary equips of ENAP Refinery S.A. in cooperation with SALFA Maintenance.

  • Consultancy for the assurance of Reliability of the Primary Crushing Plant of The Teniente Division – Codelco Chile trough monitoring conditions and simptomatics analisys.

  • Chief of the Vertical Lathe CNC 527 Oil hydraulic circuits protection project and Arc Furnace Hydraulic Stations in Foundry Workshops of Claro Group (Fundición Talleres del Grupo Claro) through implementation of Predictive Maintenance and Asset Management with raising program and calculation for the implementation  of micro filtration systems, condition monitoring, software for maintenance management (MAINTelligence) for increasing the KPI, vibration analysis, lubricants and lubrication management. 

  • He Develops the technical-economical proposal for the Call for bids 11/2030 Integral Predictive Maintenance Service and advices and collaborate in the calculation and preparation of the operational budget for annual maintenance of Andina Division - Codelco Chile  (National Copper Corporation of Chile is a chilean state owned copper mining company).

  • He gets the exclusive representation for Chile of Bolender Maschinenkonstruktion GmbH., Total Plant Control Australasia Pty Ltd., BKM Alemania and Noria Corp. USA. Also the distribution of SPM instruments Vibration Tech. Sweden and iButtons Maxim Dallas. USA. Transforming I2D Consulting in the Chilean company owner of the most advanced technology for Predictive Maintenance with one of the higher and recognized world-class standards in Lubrication, Lube Rooms, Maintenance Workshops, Lubrication Programs, PdM/PM Maintenance Programs, Trainings and its reaches.

 

Holding; Gess–Incometal Steel Foundry–Prosefun (2004-2008)

 

  • He manages the implementation of an Integral Management System and the Certification ISO 9000, 14.001 and OHSAS 18.000.

  • Develops systems for controlling and optimization of production and operations, and implements a new maintenance program in Incometal Steel Foundry.

  • Responsible of incoporating the Steel Foundry Incometal to the Large Copper Mining market, obtaining projects with Codelco and its Divisions, BHPBilliton, Spence Mining and Escondida Mining, Sumitomo & Washington Group in Saint Cristobal mining in Bolivia, South America. Cement companies of Lafarge  Group and Bío Bío Co.

  • He attracts new clients with higher technological demands; Vogt, Weir Vulco with cast and machined steel parts, for hydraulic pumps and hydro-cyclones casing.

  • Develops technical and economical proposes for the Call for bids of the Extraction of Ferrous Excesses from Escondida Mining, The Teniente Division of Codelco Chile, North  Codelco Chuquicamata Mining and another contracts.

  • Redesigns the Process of Ferrous excesses extraction innovating in screening types, boosting of electromagnets, implements the use of portable weight meters on site with homologations of software and hardware, trucks fleet flows analysis and program of training to machines operators of company called Prosefun Ltda.  

  • Oscar exposed and introduce the three companies in Expomin, in 2006 and 2008, their technologies and services, generating meetings and business with companies which are consumers of the different products and services from holding.

  • Consultancy for design and implementation of projects of mechanical maintenance engineering, improvement of lubrication and oil-hydraulic systems, incorporating, developing and adding technologies for the symptomatic analysis. He designs the programs based in FLAC, TLC and Fish Tails concepts for the implementation of an Engineering project of predictive maintenance, Maintainability study, Maintenance Strategies, improvements fort the Truck Shop and Warehouse requirements with the objective of increasing the KPI’s through Reliability and Availability increase in Spence mining, BHPBilliton. Project developed with the Maintenance Department. Later, he executes the same development to Escondida Mining Limited MEL, directing the Primary Crushing Plant and the Cathodes Stripping Machine with the particles counters installation on and off line in lubrication and oil-hydraulic circuits.

  • Develops the study and technical-economical evaluation of a Laboratory for Used Oils Analysis for a private company, in companion with investigators from Innovation in Mining and Metallurgy Institut, IM2 of Codelco-Chile (Instituto de Innovación en Minería y Metalurgia).   

  • Responsible of Sale and Implementation of technologies and projects for the asset management through the integration of technologies, Maintenance Engineering PdM, Condition Monitoring, Strategies and Maintenance Programs.

  • He leads the delivery of technologic solutions for increase the reliability and availability of mechanical, oil-hydraulic and lubrication systems in Gerdau AZA, Santiago Chile. Oil-hydraulic Maintenance Plan and Cellulose Plant Lubrication in Santa Fe, CMPC, Nacimiento, Chile. And also in large mining companies because of the technical competences in RCM, MONCON, Projects evaluation, and Maintenance Administration.

  • He studies the competence and develops a business plan considering alliances, market and suppliers.

  • Creates loyalty and makes profitable the client list through the implementation of improvements in the technical services of post-sales and programs for client satisfaction, characterized by impacting in the Business Model and KPIs Definition.

  • Increases the commercialization and consultancies and Engineering projects for Crushing Plants, Milling, Stackers, Bucket Wheel Excavators, Larox Filters, Cathodes Stripping Machine, EW, and Agglomeration Drums.

       Improves the relationships and negotiations with foreign companies, USA; Germany, Switzerland, Australia, México,    

       obtaining representation and distribution that position the company in more competent levels.

       He starts, through another consultant, in 2005 as Adviser of Maintenance Development Management, in Spence    

       project as an expert Engineer. The principal objective is to collaborate to Spence for develop a trustable and integral    

       Plan, for which participates in the development of a series of projects that goes from Maintainability Analysis,    

       Maintenance Evaluation, Spare Parts Definition, Development of Maintenance Strategies, Condition Monitoring

       Strategy, FLAC (Lubrication), Procedures, Work and Insulation Instructive, Development of Maintenance Programs,    

       Policies Definition, Implementation of Files Administration Systems and KPI’s.

 

Vector & Proactive Ltda. (2000-2004)

 

  • As Technical and Commercial Manager, he develops and commercializes engineering, consultancy and re-engineering of processes, creating for the company and the client open, easy and trustable channels of access to comply with the critical necessities. He works for making the knowledge of the predictive mechanical maintenance a foolproof skill for reaching the maximum reliability of the asset through the development of methodologies, continuous improvement, procedures, better practices, tests and integration of condition monitoring technologies and supporting the control of symptomatic variables. 

  • The sale of this new service concept with technology transfer and training, reached a high impact to the KPIs increase, being the precursor of Predictive Maintenance by Symptomatic Analysis in Chile, getting the exclusive representation of Noria Corp. and the precursor philosophy of Predictive/Proactive Maintenance in the world of Mr. Jim Fitch. Oscar acquires the exclusive representation of MAHLE Industry Filter GmbH. With Mr. Manfred Brett, Managing Director. The representation of BKM with Dirk Bolender, General Manager, iButtons of Maxim Dallas, Usa. And Total Plant Control Australasia Pty Ltd. With Kurt Deby, Owner. Distribution of SPM instruments Vibration Tech, with Rolf Sjögren CEO, Sweden.

  • He was part of continuous improvement projects, Availability and Reliability assurance, Design of Preventive to Predictive Maintenance Programs for:

 

El Tesoro Mining (MET)

Antofagasta Minerals PLC  - AMSA          

Luksic Group Company       

Consultant

 

  • He is part of all the sale process, implementation and advising to the Operations Management and General Management of Minera El Tesoro (MET – AMSA) in the process of development and implementation of the Predictive Maintenance and Asset Management Project, Management of Oils, Oil-hydraulic Circuits, Lubrication Circuits, Lubrication Engineering, Lubricants Study. He diagnoses, execute the Failures Analysis, Prognosis of Failure, Practices Suggestion, Technologies and Implementation, for the assurance the Reliability of the principal asset: Primary Crusher; Hydro set and Lubrication Circuit. Cathodes Stripping Machine; Oil-hydraulic Circuit. Track Stacker RAHCO and Bucket Wheel Excavator; Oil-hydraulic Circuit and Lubrication. Principal Feeder: Hägglunds Hydraulic Center. Conveyor belts gearboxes; Improvement of the Lubrication Systems. Changes and improves to the Filtration Systems and incorporation of Micro-filtration Systems in by-pass. Study and Installation of Temperature mini-sensor network (Technologic Innovation Project), Vibration transducers, Accelerometers and software and analysis based in the Rule ISO 10816. Executed from pre-commissioning, commissioning to the Completion Test. He selects and trains a team of seven professionals of MET, for the evaluation, planning and implementation of the project on site. Oscar develops, with CMS-Svedala the design and construction of a Lubricator Truck with micro-filtering systems, lubrication and semi and full automatic pumping.  

 

Andina Division

National Copper Corporation of Chile

Consultant

 

  • He is part of all the sale process, implementation and advising to the Concentrator Plant Department, for which develops and implements the Project of Continuous Monitoring of Critical Equipment Stage II, Concentrator Department. The objective is to predict, detect and analyze the failure of the critical asset through the implementation of predictive technologies in dry and wet areas of the place. Primary Crusher, SAG Milling and Conveyor belts.    

 

Los Pelambres Mining (MLP)

Antofagasta Minerals PLC  - AMSA    

Luksic Group Company       

            

  • Consultant. He is part of sales, implementation and advising to the Management of the Concentrator Plant MLP, similar to the work done in MET, in the oil-hydraulic circuits and lubrication of SAG milling, Balls and Agitators, adding the tribological analysis by premature wear in rotary equipments, calculation and lubrication engineering of the filtration systems on line and micro-filtration in by pass.

 

Innovation in Mining and Metallurgy Institut, IM2

National Copper Corporation of Chile is a chilean state owned copper mining company

Instituto de Innovación en Minería y Metalurgia IM2   

 

  • He is part of the Project “Construction of Prototypes-Technological Business”. Is part of the team for development of association of IM2 affiliated Codelco with Private Chilean and foreign companies for the fabrication and commercialization of prototypes of high technology with massive application in Large Mining based on high-tech business´s. He works as an Expert Adviser Engineer in the Mechatronics Department, being part of projects like: Development of robotic integration to oil-hydraulics and Increase of Availability and Reliability of Crushing and Milling Plants by monitoring, controlling and reducing the adhesive, erosive and corrosive wear, their basic causes, and the way of failure and design of a predictive maintenance program. In this project he advises the Corporation in the management of used oils through the knowledge of particle counting technology, the evaluation and study of an Oil Analysis Laboratory, Vibration Analysis, Conceptual Engineering and details of Oil-hydraulics, Filtration and Micro-filtration Systems.

 

Andina Dividion

National Copper Corporation of Chile CODELCO-Chile

 

  • Consultant. He develops and implements solutions through technologies of Condition Monitoring to create the value of the Crushing and Concentrator Plant Maintenance, impacting in the reduction of the maintenance annual expenditure. The project gave synergies in División because it unified opinions about the crusher and concentrator, generating improvements in the equipments, quality of life for the people and increase of the environmental arrangements. He studies the improvement of the maintenance by the increase of availability and reliability through predictive techniques, developing the analysis of faults and implementing technologies of Particles Counting, Micro-Filtration Systems by High Re-circulation, Vibrations and Temperature.

 

BHPBilliton & CODELCO-Chile

Alliance Copper Limited (Actually Ecometales)

First Biolixibiation Plant in Chile

 

  • Consultant. He develops strategies, continuous improvement programs, new and better practices and failures analysis. Oscar creates the concept and executes the project of Asset Management by Predictive Maintenance. Creates the Symptomatic Analysis Department and trains the personnel in the exploitation of each one of the new incorporated technologies. This is the second Bioleaching plant in the world, property of one of the two bigger corporate groups related to copper, where the most of their mechanical equipment are associated by oil-hydraulic activation critical with the lubrication systems; requiring concepts like normalized cleaning with special engineering for the design of the filtration, micro-filtration, vibrations, thermography systems and application of monitoring technologies for critical variables.    

 

Hydraulic Engineering S.A. IHSA (1996-2000)

Maestranza Diesel Company

 

  • He assumes as Chief of Maintenance Service and four months later he creates the Engineering Department, generating new projects and business with companies from VIII Region, Chile, of the Timber, Cellulose, Paper, Fishing, Cementing, Ironworks and Refinery areas: 

  •   He implemented and designed new Maintenance Programs, he gave Services of Oil-hydraulics like Advising, Circuits Design and Maintenance for the Lubrication circuits and Oil-hydraulics of: Capstans, Thruster, Potency Rooms, Ranging Poles, Turbines, Ring Mains, Cranes, and Lube Rooms.

  • For Fishing Vessels, Tourist Ships and High Tonnage Ships in: Pesquera Qurbosa, Landes y Camanchaca. Talcahuano, Concepción, Chile

  • Compañía Siderúrgica Huachipato (CSH), Refinería de Petróleo PETROX. He develops the plan of Transition from the Preventinve Maintenance to Predictive Maintenance and Asset Management, Lubricant and Hydraulic oils Management, Lubricant Studies, Lubrication Engineering, Failure Anaylsis, and Study of the Filtration Systems, Inclusion of Better Practices, Assurance of Availability, Technologies and Implementation for the Reliability of the principal company asset. Oil-hydraulic drive of: Guillotines, Continuous Stripping Line, Electro-mechanical and oil-hydraulic Maintenance of the Cocke Plant Screw Feeders, Stack of Valves of Alto Horno Hatches, Maintenance of hydraulic rollers of the Metal Rolling Mill Clecím, Servo Systems and Oil-hydraulic Circuits of Screw Feeders of Coal in Cocke Plant and Fishmeal Plants. Electro-mechanical Maintenance of the Metal Rolling Mill System of Hot and Cold Rolling and the Cold Metal Rolling Mill Reducer.

  • Refinería Petróleo PETROX, He gives a seminary of “Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment and Turbo Machinery” and Maintenance of the lubrication system of the hydraulic circuit of Steam Turbines and bigger equips.

  • In Empresas Madereras Planta Trupán Prensa  MDF. Planta Cholguán MDF. Forestal Arauco.  Arauco, Santa Fe,  Industrias Río Itata and Forestal Quilpoelemu, he generates improvement and engineering for hydraulic and lubrication systems of: Dust and sawdust silos, Wiw Press, Overhead Crane Piña, Fuel Storage, Combustion Camera, Shredder Machine, Wood Preparation, Loader, Un-loader, Overhead Crane Brake, Final Line, Press Opening. 

  • He designs, calculates and leads the implementation of 2 Flushing Units for high pressure and big hydraulic circuits of: ships, fishmeal plants, timber and cellulose industries and Huachipato Ironworks Company. He also designs the Business Model for this service. For Aserraderos El Colorado, Nahuelco de Forestal Arauco S.A., Maderera, Fibramold S.A., Maderera Masissa, Inforsa S.A, Maderera Fibra Nova MDF. Chile, he develops the Continuous Improvement Plans, Assurance of Availability, Design of Preventive to Predictive Maintenance Programs for mechanical systems, oil-hydraulic and lubrication of of Presses for peeled wood, chipboard and plywood. Valves Stand. Extractor of Sheets Davy McKee EHVS-14, Central Power Unit: Hydraulic Cylinder Stand. 5 and 6 LTC. Central Power Unit: Regenerative Circuit, Hydraulic Circuit E Roll Bending LTC. Thermal Plant, Hydraulic Central of Press, Storage, Shredder Machine, Belt Sander, Converting Line, Pre-Compressors, ADI Screw.   

 

Teached Courses

 

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment and Turbo Machinery. PETROX S.A. Refinería de Petróleo, Talcahuano.

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment and Hydraulic Circuits. Cía. Siderúrgica Huachipato (CSH), Talcahuano.

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment. Hydraulic Circuit and Lubrication Systems. Minera El Tesoro. MET. Antofagasta.

  • Seminar for the Transition from Preventive Maintenance Program to Predictive/Proactive Maintenance Program for Rotary Equipment. Hydraulic Circuit and Lubrication Systems. Primary Crushing Plant, Main Feeder, Conveyor belts Gearboxes, Stock Pile Gearboxes, Radial Stackers, Bucket wheel excavator and Cathodes Stripping Machine of Minera El Tesoro. MET. Antofagasta.

  • Seminar of Oil Analysis and Predictive/Proactive Maintenance for Rotary Equipment, Pumps, Cyclons and Reducers. Hydraulic Circuits and Lubrication Systems. Milling Plant, Agitators, Thickeners, Larox Filter of Alliance Copper Limited. Calama.

 

Management Skills, Courses And Knowledges

 

  • Filtration Systems, Particles Counting Technologies and Test beds Engineering. MAHLE Industrie Filter GmbH, Öhringen, Alemania. 

  • Integration of Automation Technologies. MAHA GmbH Kempten, Alemania.

  • Seminar Workshop and Projects Evaluation.  ASEXMA y Escuela de Ing. UCh, Chain Sapag.

  • Oil-hydraulic Filtration and Lubrication Systems Specialization. Workshops and Laboratories MAHLE Industriefilter, Öhringen-Alemania.

  • Principles and Practices of Lubrication Phase I and II Noria Co., USA.

  • Maintenance Centered in Reliability, Noria Co., USA.

  • Oil Monitoring Analysis I and II Noria Co., Tulsa, USA.

  • Microsoft Office (Excel, Access, Power Point), Microsoft Project, Visio, Stat Graphics, and more.

  • Seminar: Technologies for Business Logistic and Administration. “Tecnomanagement 93”. DEPCO/EDI Data Interchange. Chile.

  • Seminar: GIS and its Applications for Logistic and Distribution. Internal Ministery MTT. CEPAL Chile. Transport and Telecommunications Ministry

  • Course: MULTIMEDIA, UTS Ultimedia Tools Services. Multimedia as Business skill. IBM. USA.

  • Course: Application of EAN 13 and EAN 8 Codes for Storage Administration and Associated Logistic. DEPCO Chile.

  • Technologies RF, for Business Logistic and Administration “Tecnomanagement”. DEPCO/EDI Chile.

  • Description and application of GPS (Global Positioning Systems and GLONASS (Global Location Navegation Soviet Systems) in CEE U. de Chile. (Centro de Estudios Espaciales de la U. de Chile)

  • Use and Practice of CAD System, Escuela Ingeniería Pontificia UC.

  • Software for Maintenance (Courses and Knowledge):

    • Failure Atlas For Rolling Element & Bearings

    • Wear Particle Atlas

    • Lubrication Management System LMS2000

    • Job Verification Lube

    • MAINTelligence

    • MP9

    • Maxino

    • Sysman

  • World-class Level Lubrication and Maximization of the Machinery Reliability, International Council for Machinery Lubrication, ICML

  • MLA I, Monitoring Lubrication Analysis. Noria Co.

  • MLA II, Monitoring Lubrication Analysis. Noria Co.

  • Machinery Lubrication Level I, Noria Co.

  • Machinery Lubrication Level II, Noria Co.

 

 

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Press  MDF – Hydraulics Central General Lubrication, Oil Analysis

Consulting and Contamination Control Systems

 

 

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and Contamination Control Systems Consulting

 

Press  MDF – Hydraulics Central General Lubrication, Oil Analysis

Consulting and  Contamination Control Systems

                                                               

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Consulting  and Contamination Control Systems                                    

 

Press SUNDS – Hydraulic Motors S-N .Press – Hydraulics Central

and General Lubrication, Oil Analysis Consulting and Contamination

Control Systems Hydraulics Central, Oil Analysis Consulting-

Contamination Control Systems

                                                                

Press WYW – Servo Systems, Hydraulics Central 75.000 liters Roll

Bending LTC Oil Analysis and Contamination Control Systems,

Consulting          

                                                                                               

Circuito Regenerativo - Roll Bending LTC-Std. Válvs. V 5 y 11 del

Marco F2 a F6.-Oil Analysis and Contamination Control Systems,

Consulting

 

 

Expert Witness – Failure Investigation, for Mobil Crane-

Hydraulics Pumps

  

 

Corporate  Collection and Data Survey of Lubricants and Fuel by

Technology Development for Corporate Lubricants Data Gathering

and Survey. Corporative Lubrication’s Auditory

  

 

Reachstackers and Toplifter Cranes  Corporate  Collection and Data

Survey of  Lubricants and Fuel by Technology Development for  

Corporate Lubricants Data Gathering and Survey.

                       

GearBox-Bearing-Hydraulic Screw Feeders-Failure Investigation and

Hydraulics and Lubricant Study, Consultant and Implementation

 

Oil Analysis and Particles Counting -Hydraulics Systems- Consulting

and Lubrication Systems Consulting

 

Diamond Turbine-Mitsubishi Oil Analysis and Particles Counting 

-Hydraulics and Lubrication SystemsHydraulics Central Lubrication, Velocity Regulator, acelery-tacometer, with basic electromagnetic aded by ServoValves and Valves Gobernadoras of Servomotors de los Alabes directrices. Gear Pump 1500-2400 RPM. LP Operaed by microprocessors with Velocity and Frecuency signals, with Electrohydtraulic transducers. Oil Analysis

Forestry                                                               

Forestal Arauco                                             

 

Wood-Timber

Forestal Santa Fe                                              

Forestry                                                            

 

Wood-Timber                                                     

Industrias Río Itata                                            

                                                               

Wood-Timber                                                     

Forestal Quilpoelemu MDF                            

                                                                

Wood-Timber                                              

Fibra Mold MDF                                       

                                               

Wood-Timber

Fibra Nova MDF                                                 

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Sawmill                                                             

Aserraderos Nahuelco                                                                                                                                        

 

 

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Sitrans Limited                                                     

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Pesquera Camanchaca                                    

 

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Remolcadores                                                     

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predictive models and Lubrication Management-Oil Analysis an

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Crusher Plant – Hidraulycs Hidroset and Central Lubrication 

Monitoring and Contamination Control Implementation

 

Oil Analysis and Lubrication Procedure Manual Development 

General Lubrication, Oil Analysis and Monitoring Conditions

Consulting

 

 

Agitators – Planetary Hidraulyc Reductors  and Central Lubrication, Monitoring and Contamination Control Implementation

                                                                                     

 

LagunaSeca Debottlenecking Expansion´s Lubrication Plan, and

Cataloguing of  Strategic Spare Parts, Consultant

                                                           

Primary Crushing Plant Hidraulycs Hidroset and Central Lubrication-

Monitoring and Contamination Control Implementation-General      

Lubrication and Oil Analysis Consulting

 

 

Lubricant Auditory, Oil Analysis Program and Improve 

Filtration Systems

            

 

 

Vertical Lathe CNC and Arc Furnace Hydraulic Central – Oil Analysis

and Contamination Control Consultant

 

Guillotines-Electrolytic Tinning Line-Continuous Pickling Line-Cold

Laminator Planes-Cocke Plant Screw Feeders-Stack of Valves of Alto

Horno Hatches Hydraulic Rollers-Metal Rolling Mill Clecím-Servo

Systems. Hydraulics Systems–Improve Filtration Systems and Oil

Monitoring and Contamination Control Implementation

Lub-hydraulic Central.

 

Turbine Bearing Failure Investigation Turbine Water in Oil and

Aeration Failure Investigation General Lubrication and Oil

Analysis Consulting OilTespoints-Oil Samplepoints Installation

Consulting

 

Seminary of “Oil Analysis and Maintenance for Rotary Equipment” 

and Maintenance of the lubrication system of Steam Turbines and

bigger equips.

 

                                                                 

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Codelco Chile                                                          

                                                                                            

Mining

Codelco Chile                                                      

Andina Division                                                

 

Mining

Alliance Copper Limited                                   

BHPBilliton & Codelco Mining                         

 

Mining

Alliance Copper Limited                                                

BHPBilliton & Codelco Mining                       

                                                                                     

Mining

Escondida Mining MEL                                    

BHPBilliton                                                         

                                                           

Mining                                                                  

Codelco Chile                                                   

El Teniente Division                                          

 

Steel

Steel Huachipato Co. Chile

Compañía Siderúrgica Huachipato (CSH)    

            

Steel Foundry

Claro Group

Grupo Claro                                                       

Fundición Talleres del Grupo Claro                

 

 

 

Steel Foundry                                                    

Steel Huachipato Co. Chile                              

Compañía Siderúrgica Huachipato (CSH)    

CAP    

 

 

Refinery

PETROX  Talcahuano       

ENAP

 

Refinery

PETROX       

PETROX Refinería Petróleo                             

                                                                 

Wood-Timber

Empresa Maderera Arauco                              

Fibro Paneles Trupán MDF                              

Lubrication Auditory -  Rising Company Lubricants Expert Advisor

for the Recomendation of a Lubrication Supply  

                                      

 

Lubrication Auditory -  Rising Company Lubricants Expert Advisor

for the Recomendation of a Lubrication Supply Company      

 

 

Lubrication Auditory -  Rising Company Lubricants Expert Advisor

for the Acquisition of a Lubrication Supply Company      

 

 

Lubrication Auditory -  Rising Company Lubricants Expert Witness,

Failure Investigation Relating to Crane Lubricants and Hydraulics

Pumps 

                                                             

 

Primary Crushing Plant – Hidraulycs Hidroset and Central

Lubrication, Monitoring and Contamination Control Implementation

 

 

Stripping Machine – Hidraulycs Central Monitoring and

Contamination Control Implementation

                                                                              

 

Bucket Wheel Excavator – Hidraulycs Central Monitoring and

Contamination Control Implementation

 

 

Radial Spreader – Hidraulycs Central Monitoring and Contamination

Control  Implementation

 

 

Mining Trucks – Hidraulycs and Lubrication Systems Monitoring and

Contamination Control Implementation

 

 

Integral Lubrication Management  Plant, Consulting and

  Technologies Implementation  

 

 

SAG Mill – Lubrication Systems -Oil Analysis and Contamination Control

 

 

 

Ball Mill – Lubrication Systems -Oil Analysis and Contamination

Control

 

 

Shiploaders. Slewings. Conveyors – IntegralLubrication

Management, Oil Analysis an Lubrication Program Plant Lubrication Modernization Consulting

 

                                       

Founder and Senior Technical Consultant

Oscar Morales León

Addendum to